One of the commonly used systems for testing, inspecting, and assembling automation systems is the so-called machine vision systems. You will learn from these systems that they also incorporate the use of computer vision. But then, computer vision and machine vision are not the same. In computer vision, image processing is a key component. On the other hand, machine vision utilizes both digital output and input in manipulating mechanical components. Any work that involves product inspection is where you can find devices that utilize machine vision. Such devices usually come with different automated vision features like digital cameras that take on the job that traditional human operators take on. The manner in which machine vision systems see are very much different from human vision.
You can find a variety of parts in machine vision systems. You have analog or digital cameras for acquiring images, a means of digitizing images with the likes of a camera interface, and processor are three of the main components of a machine vision system. Combining these three components into one device will give you the so-called machine vision camera or smart camera. Aside from machine vision system, you can include lenses, image processing program, light sources, input and output hardware, actuators for sorting defective parts, and sensors to trigger and detect image acquisition for your machine vision system.
As stated above, you can use machine vision systems in a number of ways. Primarily, you use these systems for inspection purposes from tracking and final inspection to assembly verification and part selection. What follows are some of the advantages of using machine vision systems.
The use of Industrial Camera offers you the benefit of error proofing. When it comes to complex applications using only the human eye, you can always expect things to be more prone to error. There is no more reason for you to worry about misassembled products when you use reliable machine vision systems. Make sure to have a machine vision system that comes with the right camera resolution, lighting, and optics. If you make sure to meet these requirements in your system, there is no doubt that you will be able to inspect even the tiniest of details of objects that the human eye will have a hard time seeing.
In terms of costs, you can reduce costs more efficiently with the use of machine vision systems. By using these tools, you can very much reduce scrap rate and improve speed. You also get to significantly reduce the amount of labor you require to run your equipment. All of these things can lead to lower costs of production.
The use of Sentech Camera enables you to reduce downtime too. There is no more physical contact between the tested parts and the test system when you use this tool. This goes to say that if you use machine vision systems, you can eliminate maintenance costs and time and prevent any part damage associated with the wear and tear of any of the mechanical parts.
Finally, since machine vision systems reduce the involvement of people in the manufacturing process, you get more operational benefits and safety.
For more information on this topic please visit: https://www.britannica.com/technology/computer-vision.
